Wednesday, April 25, 2012

The Suit That Will Help Felix Baumgartner Withstand A 120,000-Foot Free Fall

The Suit That Will Help Felix Baumgartner Withstand A 120,000-Foot Free Fall:

The Mach-1 Suit Jeff Newton
The life-saving technology behind the daredevil's attempt to accomplish the longest free fall in history
Sometime before the end of this year, skydiver Felix Baumgartner intends to climb into a capsule suspended beneath a helium balloon, rise 23 miles above Roswell, New Mexico, open the capsule door, and jump out. On the 120,000-foot free fall-the longest ever attempted-he will face temperatures as low as -70°F and speeds of more than 700 miles an hour, becoming the first person to accelerate through the sound barrier without a craft. At the outset of the project, dubbed Stratos by its sponsor, Red Bull, no high-altitude full-pressure suit had ever been built specifically to withstand this kind of controlled free fall. Engineers at the David Clark Company, which builds full-pressure suits for NASA and the Department of Defense, spent four years developing one. Baumgartner's jump will be the first live trial at Mach speeds.
Suit: It has four layers. The outer layer is made of Nomex, a fire-retardant material that will also act as an insulator. Under the Nomex is a mesh restraint, which holds a gas-filled bladder. The innermost layer is a breathable liner. Once pressurized, the suit will become rigid. Its vertical orientation will help Baumgartner maintain delta position (head down, feet up) throughout his free fall-crucial if he is to avoid a flat spin.
Pressure System: To avoid decompression sickness, hypoxia and tissue damage-all risks associated with drastic changes in atmospheric pressure-Baumgartner will be breathing pure oxygen, and his suit will maintain an internal pressure of 3.5 psi. As he falls, an aneroid valve and a pair of diaphragms will regulate the suit's internal pressure. When he hits 35,000 feet, it will depressurize, giving him greater mobility.
Chest Pack: The technology hub of the suit, the chest pack contains a voice transmitter and receiver; a high-definition video camera with a superwide 120-degree view; an accelerometer; an inertial-measurement unit that reports pitch and angle; and twin sets of lithium-ion batteries, one to power the visor's de-icing system and one to power the chest pack itself.
G-Meter: The jump will begin in the stratosphere, where falling objects, less hindered by air density and friction, tend to spin. But a violent spin could whirl Baumgartner into a G-force-induced loss of consciousness, called G-loc, and even rattle him to death. As a precaution, he will wear a G-force meter on his wrist. If it reads 3.5 or more Gs for a period of six seconds, the meter will trigger the release of a three-foot drogue parachute designed to stabilize spins.


Face Shield: When Baumgartner exits the capsule, the temperature will be -10°F. But by the time he drops to 60,000 or 70,000 feet, where the upper atmosphere begins to reflect heat from the sun, it could plummet to -70°. To prevent his breath from crystallizing on the inside of his faceplate, which would obscure his vision, engineers bonded 110 extremely thin heating wires to the plastic-composite shield.
Parachute System: Baumgartner will carry three parachutes with him: a drogue, a main chute and a reserve. The main and reserve chutes are Baumgartner's usual nine-cell and seven-cell designs but, for additional stability, are 2.5 times as large. He will have four release handles-two red and two yellow-that he can pull in different situations. For example, the red handle on the right side of his chest releases the main chute and jettisons the drogue; the yellow handle on that same hip cuts the main chute free so the reserve can deploy without tangling. If he goes into a spin and can't pull his arms toward his body, he can deploy the drogue by tapping a release ring on the suit's left index finger.

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